Automatic Connector Housing Insertion Machine

JCW-CM20 automatic connector housing insertion machine is engineered for single-wire housing assembly and supports wiring harnesses with different wire lengths. This automatic wire harness processing machine performs wire cutting, stripping, terminal crimping and single-wire connector housing insertion in one continuous workflow.

It comes with crimp force monitoring system and CCD visual inspection. For connector housings that cannot be inspected by CCD, the machine supports pull-out force test to validate terminal retention strength. Crimp pressure monitoring tracks crimp force in real time to identify abnormal crimping. CCD vision inspection detects missing terminals, incorrect terminal position and failed housing insertion; pull force testing serves as alternative quality verification for vision-unfriendly housings.

Unlike batch equal-length harness machines, JCW-CM20 inserts terminals into connector housing wire by wire, which is flexible for harness production with varied wire lengths. It reduces manual labor, avoids human assembly errors and ensures stable finished harness quality.

This automatic cable harness assembly machine features flexible setup and fast changeover for different connector types. It is widely used in automotive wiring harness, home appliance cable, consumer electronic wire and electrical harness manufacturing. With pressure monitoring, CCD and optional pull-out force testing, it satisfies high-level quality requirements for precision wiring harness mass production.

Features

• Automatic connector housing insertion machine for single wire insertion

• Support wiring harness with different wire lengths, flexible harness assembly

• Integrated wire cutting, stripping, terminal crimping & housing insertion

• Built-in crimp force monitoring for real-time crimp pressure tracking

• CCD visual inspection to verify terminal crimp and housing insertion quality

• Optional pull-out force test for connector housings not suitable for CCD inspection

• Wire-by-wire housing assembly, ideal for mixed-length harness production

• Fast connector changeover, flexible for multiple product types

• Reduce manual work, lower human error and production reject rate

• Stable running, high throughput for precision wire harness manufacturing

• Suitable for automotive, home appliance and electronic wiring harness

• Dual quality assurance: crimp pressure monitoring + CCD or pull force test to meet strict quality standard